Senior Manager, Additive Fleet

🏒 Hyliion · πŸ“ Austin, Texas, United States
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Position Summary & Responsibilities

Hyliion is committed to creating innovative solutions that enable clean, flexible and affordable electricity production. The Company’s primary focus is to develop distributed power generators that can operate on various fuel sources to future-proof against an ever-changing energy economy.

Job Purpose

The Senior Manager, Additive Fleet is responsible for the day-to-day performance of Hyliion's laser powder bed fusion (LPBF) printer fleet in Austin, which produces the complex, high-density metal heat exchanger hardware in the KARNO Core. This hardware can only be produced through metal additive manufacturing, so Hyliion's ability to build KARNO at scale depends directly on the health, uptime, and throughput of the fleet. The role leads the technicians and operators who run and maintain the machines, and owns preventive maintenance strategy, machine health monitoring, and decisions on hardware and software upgrades. The fleet runs the full range of Colibrium Additive LPBF platforms, including new machine technology being adopted in real time, and a primary focus is reducing machine-to-machine variation and building repeatable processes across machine models. This is a hands-on leadership role with regular time on the shop floor, and its scope will grow as Hyliion's print capacity scales.

 

AI at Hyliion

At Hyliion, AI is core to how we work. We equip every team member with leading AI tools and count on you to use them β€” to move faster, solve harder problems, and help us realize the full potential of KARNO technology for the world.

 

Duties and Responsibilities

  • Own fleet uptime and drive continuous improvement in machine-to-machine consistency across Hyliion's LPBF printer fleet.
  • Build and maintain a preventive maintenance program across all machines to identify failure modes before they cause downtime.
  • Lead, schedule, and develop the team of technicians and operators who run and maintain the fleet.
  • Develop machine health monitoring using machine data and sensor feeds to predict failures, plan maintenance, and inform fleet-wide decisions.
  • Evaluate and make decisions on hardware and software upgrades as new capability becomes available from Colibrium Additive and other sources.
  • Lead fleet expansion planning as print capacity scales, incl
🎯 Candidate Preparation Guide For Hyliion Applicants

Key Role Competencies & Evaluation Highlights

Key Role Focus:

Evaluating sustainable powertrain innovation, electromechanical engineering depth, and commercialization strategies for the heavy-duty commercial vehicle market.

πŸ“‹ Preparation Priorities (Key Areas to Clarify):
  • 1. Ignoring the total cost of ownership (TCO) calculus that drives commercial fleet purchasing decisions.
  • 2. Showing weak cross-disciplinary collaboration between software teams and heavy mechanical engineers.
  • 3. Presenting overly idealistic green tech theories without a grasp of real-world energy grid and fueling infrastructure limitations.
✨ Recommended Role Alignment Hook:

I engineer practical, electrified powertrain solutions that significantly lower emissions while protecting fleet operators' bottom line.

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