Senior Manager, Manufacturing Engineering

🏒 Hyliion · πŸ“ Austin, Texas, United States
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Position Summary & Responsibilities

Hyliion is committed to creating innovative solutions that enable clean, flexible and affordable electricity production. The Company’s primary focus is to develop distributed power generators that can operate on various fuel sources to future-proof against an ever-changing energy economy.

 

Job Purpose

The Senior Manager, Manufacturing Engineering owns the manufacturing engineering function across Hyliion's Cedar Park, TX headquarters and primary production site and its Milford, OH R&D operations. The role is the bridge between the engineering design of the KARNO Power Module and the scalable, repeatable production system required for commercial ramp, defining and driving the processes, tooling, documentation, and infrastructure that transform KARNO from a highly engineered prototype into a manufacturable product. This is a player-coach role: the incumbent builds and leads a team of manufacturing engineers while remaining personally hands-on in the most challenging production problems.

 

AI at Hyliion

At Hyliion, AI is core to how we work. We equip every team member with leading AI tools and count on you to use them β€” to move faster, solve harder problems, and help us realize the full potential of KARNO technology for the world.

 

Duties and Responsibilities

  • Productionization: translate engineering designs into manufacturable, repeatable, and scalable production configurations across both sites, aligned to the commercial ramp roadmap.
  • Tooling and process development: design, develop, and qualify manufacturing tooling, fixtures, and processes that support quality, efficiency, and volume scalability.
  • Manufacturing documentation: own PFMEAs, control plans, work instructions, SOPs, and MBOMs, keeping them accurate, current, and accessible to the production floor.
  • Lean and material flow: define and implement standard work, material flow, and handling strategies that increase throughput, reduce waste, and prepare the factory for increasing volume.
  • Process validation and control: drive capability studies, establish measurement systems and process controls, and hold consistent product quality from first article through production.
  • Design for manufacturability: partner with Design Engineering to embed DFM into the product lif
🎯 Candidate Preparation Guide For Hyliion Applicants

Key Role Competencies & Evaluation Highlights

Key Role Focus:

Evaluating sustainable powertrain innovation, electromechanical engineering depth, and commercialization strategies for the heavy-duty commercial vehicle market.

πŸ“‹ Preparation Priorities (Key Areas to Clarify):
  • 1. Ignoring the total cost of ownership (TCO) calculus that drives commercial fleet purchasing decisions.
  • 2. Showing weak cross-disciplinary collaboration between software teams and heavy mechanical engineers.
  • 3. Presenting overly idealistic green tech theories without a grasp of real-world energy grid and fueling infrastructure limitations.
✨ Recommended Role Alignment Hook:

I engineer practical, electrified powertrain solutions that significantly lower emissions while protecting fleet operators' bottom line.

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