Senior Manufacturing Engineer

🏢 Hyliion · 📍 Austin, Texas, United States

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Position Summary & Responsibilities

Hyliion is committed to creating innovative solutions that enable clean, flexible and affordable electricity production. The Company’s primary focus is to develop distributed power generators that can operate on various fuel sources to future-proof against an ever-changing energy economy.

Job Purpose

The Senior Manufacturing Engineer serves as the senior technical authority for assembly process and equipment design within the Industrialization team. This position designs the assembly lines, fixtures, and material flow systems that convert KARNO prototype and development builds into repeatable, scalable production operations — and then systematically removes waste, labor content, and variation from those operations.

Working closely with industrialization leadership, design engineering, production, quality, and supply chain, the Senior Manufacturing Engineer owns the most complex assembly value streams end to end: line and station design, fixture and tooling design, material presentation and handling, process qualification, and continuous waste reduction. This position sets the technical standard for how assembly processes are designed and documented at Hyliion, provides mentorship and design review for other manufacturing engineers, and is accountable for measurable improvement in cycle time, first-pass yield, labor content, and ergonomics across the assembly areas.

AI at Hyliion

At Hyliion, AI is core to how we work. We equip every team member with leading AI tools and count on you to use them — to move faster, solve harder problems, and help us realize the full potential of KARNO technology for the world.

Duties and Responsibilities

Assembly Line and Cell Design: Design assembly lines, cells, and workstations for KARNO core, module, and subassembly operations. Establish work sequencing, balance work content to takt, define station layouts and footprints, and design lines that accommodate planned rate increases rather than requiring rebuild to reach them.
Fixture, Jig, and Tooling Design: Design assembly and inspection fixtures, jigs, and tooling from concept through qualification. Own datum and locating strategy, tolerance stack-up and GD&T, error-proofing (poka-yoke) features, and fixtur

🎯 Candidate Preparation Guide For Hyliion Applicants

Key Role Competencies & Evaluation Highlights

Key Role Focus:

Evaluating sustainable powertrain innovation, electromechanical engineering depth, and commercialization strategies for the heavy-duty commercial vehicle market.

📋 Preparation Priorities (Key Areas to Clarify):

1. Ignoring the total cost of ownership (TCO) calculus that drives commercial fleet purchasing decisions.
2. Showing weak cross-disciplinary collaboration between software teams and heavy mechanical engineers.
3. Presenting overly idealistic green tech theories without a grasp of real-world energy grid and fueling infrastructure limitations.

✨ Recommended Role Alignment Hook:

I engineer practical, electrified powertrain solutions that significantly lower emissions while protecting fleet operators' bottom line.

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